Connor-LinkTM
High Voltage Connection System
As EV platforms grow more power-dense and space-constrained, the need for safe, compact, and high-performance busbar connections becomes critical. Connor-Link™ addresses these needs with a standardized yet customizable bolted busbar interface that balances electrical efficiency, mechanical retention, and touch-safe design.
Unlike weld-based connections, Connor-Link™ offers a modular, user-friendly solution with lower contact resistance, better temperature control, and long-term reliability. It’s especially well-suited for battery modules, PDUs, and HV junctions requiring robust, serviceable, and secure high-voltage connections.
Key Features & Capabilities
- Standardized high-voltage busbar connection system with modular design
- Customizable to conductor size, busbar material, and packaging requirements
- Touch-safe design for added protection in mated condition
- Dielectric strength rated up to 5kV
- Contact resistance ≤ 20 µΩ, tested under 500A constant load
- Superior thermal control: 25K temperature rise at contact point
- 300N minimum pull-out force ensures strong mechanical retention
- Compact form factors: Flat, Protrude, and Combi versions available
- Easy integration for EV battery packs, junctions, and interconnects
- Cost-effective vs. traditional fasteners or welded joints